High Intensity Mixers are widely recognized for their versatility—not only blending materials but also disrupting, fluidizing, and pelletizing them during processing. This makes them essential in industries requiring large-scale, high-volume production, including plastics, chemicals, and powder coatings.
Reliance Mixers designs and manufactures High Intensity Mixers with user-friendly technology, robust performance, and cost-efficient solutions. Available in Standard, Direct-Drive, and E-Series designs, Reliance mixers combine durability with affordability, making them a trusted choice for manufacturers worldwide.
Key Features of Reliance High Intensity Mixers
Discharge System
Reliance High Intensity Mixers are designed with a discharge system that delivers speed, efficiency, and reliability. Featuring a tapered discharge plug and outlet, materials flow smoothly with minimal resistance, while leak-resistant chutes prevent product loss and keep every batch consistent. Large openings further accelerate discharge, reducing cycle times and increasing throughput for high-demand operations.
Maintenance is just as effortless. With mirror-polished surfaces, cleaning is quick and straightforward, minimizing downtime and ensuring long-term performance. The result is a discharge system that not only boosts productivity but also supports durability and ease of operation—keeping manufacturers ahead in efficiency and output.
Lids for Strength and Versatility
Reliance mixer lids are engineered for both strength and versatility, ensuring they perform under the most demanding mixing conditions. With long-radius bottoms and lids, ingredients flow more efficiently, reducing power consumption without compromising mixing quality. The result is a smarter, more energy-efficient process built to last.
Crafted from mirror-polished stainless steel, these lids combine durability with easy cleaning and low maintenance. Multiple design options—Clam-Shell, Swivel, or Pivot/Tilt—offer flexibility for different setups, while spacious flanged openings provide the accessibility needed for diverse process requirements. It’s a design that adapts to manufacturers’ needs while keeping operations efficient and reliable.
Mixing Tools
Reliance’s Mixing tools are built for heavy-duty performance, transforming solids into a fluid-like state to make transport and processing faster, smoother, and more efficient. Inside the mixing bowl, a deep vortex flow pattern ensures every batch is thoroughly mixed, delivering consistent results across demanding applications.
Engineered for durability and convenience, these tools are supplied with wear-resistant. Either Tungsten or Ceramic coating is applied to the leading edges or entirety of the tool body. The Hard Coating ensures long-term reliability while keeping production efficient and cost-effective.
Baffle / Deflector
The deflector plays a vital role in achieving efficient material circulation within a Reliance high intensity mixer. By redirecting material back into the vortex, it ensures uniform blending and consistent batch quality—key factors in high-performance mixing operations. The durable fabricated design not only extends service life but also helps maintain reliable performance across demanding applications.
Bowl Construction
Reliance mixer bowls are built to deliver strength, durability, and long-term performance in the most demanding mixing environments. Each bowl is fabricated as a two-part welded assembly—combining a bowl bottom with a top cylinder—for a solid, reliable structure. With options for either short-radius or large-radius designs, manufacturers can choose the configuration that best fits their process needs.
Constructed from thick stainless steel, these bowls are designed to withstand heavy-duty operations while maintaining consistent performance. For added protection, optional wear-resistant coatings on the inner surface can be applied to extend service life, making them a smart investment for efficiency, reliability, and long-term value.
Bearing Housing
Reliance bearing housings are engineered with maintenance efficiency in mind, helping manufacturers reduce downtime and keep operations running smoothly. The two-part housing design allows bearings to be replaced quickly without the need to disassemble major components—saving both time and labor. For mixers ranging from 500–2000L, the bowl remains securely in place while only the lower bearing housing section is dropped. In larger units, from 800–2000L, the motor also stays in place during maintenance, further minimizing downtime and ensuring faster turnaround. It’s a practical design that keeps productivity at the forefront
Why Choose Reliance High Intensity Mixers?
With decades of experience, Reliance delivers industrial-grade High Intensity Mixers that combine innovation, durability, and affordability. Whether for plastics compounding, powder coatings, or chemical processing, Reliance mixers offer:
- High flexibility for mixing, fluidizing, or pelletizing
- User-friendly technology for easy operation and maintenance
- Durable stainless-steel construction with wear-resistant features
- Custom designs at an affordable investment
Reliance delivers mixers that maximize productivity, extend equipment life, and ensure consistent quality—batch after batch delivering the performance advantages with greater cost efficiency and long-term value.