At Reliance Mixers, innovation doesn’t stop with new equipment. Alongside manufacturing new industrial mixers, Reliance also offers rebuilt mixers—an affordable, sustainable, and reliable solution for manufacturers who need performance without the cost of a brand-new unit.
Every rebuilt mixer undergoes a comprehensive refurbishment process and is backed by the Reliance standard warranty, giving customers the same confidence they expect from brand-new systems.
What’s Included in a Rebuilt Mixer?
A typical Reliance mixer rebuild is designed to restore equipment to peak performance while extending its service life. The process may include replacing worn parts, tools, and air cylinders; repairing bowls, lids, and discharge plugs (with damaged surfaces built back up); and sandblasting and repainting the exterior in Reliance’s standard colors. Motors are thoroughly inspected and rebuilt for long-term reliability, and when needed, new push-button or PLC-based control panels can be installed for modernized operation.
The result is a cost-effective solution that performs like new—without the expense of purchasing a brand-new system. By combining durability, efficiency, and reliability, Reliance rebuilds give manufacturers confidence that their mixers will continue delivering consistent results for years to come.
Case Study: Rebuilt VFM High Intensity Mixer
One customer sent in a VFM High Intensity Mixer in poor condition, missing key components like the discharge chute, mixer jacket, and automatic lid. Reliance’s team fully rebuilt the unit by:
- Installing a new automatic lid with a pneumatic lifting mechanism
- Adding new flow bars, jacket, insulation, and stainless steel cladding to the bowl exterior for improved heating/cooling performance
- Fabricating a new discharge chute with pneumatic assist for smooth operation
After the rebuild, the mixer was shipped back ready for high-performance production—delivering extended service life at a fraction of the cost of a new unit.
Rebuilt Horizontal Cooler:
Reliance also rebuilds coolers from other manufacturers, upgrading them to perform at Reliance standards.
One horizontal cooler arrived with a rusted carbon steel jacket caused by poor water supply. Reliance rebuilt it by:
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- Removing the corroded jacket and replacing it with a stainless-steel jacket to prevent future rusting
- Installing new flow bars to ensure turbulent flow and higher cooling efficiency
- Upgrading the unit to a high PSI rating, allowing faster circulation of cooling media and shorter cooling cycles
The result was a revitalized cooler that now operates with higher efficiency, durability, and longer service life.
| MIXER TYPE | OLD | REBUILT |
|---|---|---|
| Henschel Vertical Cooler 1750L |  |
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| Littleford 2400L Horizontal Cooler |  |
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| Henschel FM1000L High Intensity Mixer |  |
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| Plasmec Mixers’ 5500L Horizontal Cooler |  |
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Why Manufacturers Choose Reliance for Mixer Rebuilding
When industrial mixers begin to show signs of wear, replacing them outright isn’t always the most practical or cost-effective solution. That’s where Reliance Mixer Rebuilding Services make the difference. By restoring and upgrading existing equipment, Reliance helps manufacturers extend the lifespan of their mixers while bringing them back to peak performance standards.
Partnering with Reliance for mixer rebuilding means:
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- Significant cost savings compared to purchasing new equipment.
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- Upgraded components rebuilt to meet modern industry standards.
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- Extended service life through expert refurbishment of bowls, lids, tools, and motors.
for peace of mind and long-term reliability.
- Extended service life through expert refurbishment of bowls, lids, tools, and motors.
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- Tailored modifications to adapt equipment to specific plant requirements.
Whether it’s a Reliance mixer or equipment from another manufacturer, Reliance delivers professional rebuilding services that provide fast turnaround, dependable performance, and maximum value—keeping production lines running smoothly.
In the rotational molding industry, achieving a precise, uniform blend of polyethylene and pigments is critical to ensuring consistent product quality. That’s why manufacturers turn to Reliance RFM High Intensity Rotomolding Mixers—specially designed and engineered to deliver fast cycle times, reliable dispersion, and easy cleaning features.
Reliance Rotomolding Mixers are built to handle large-volume production with flexibility and durability, making them the trusted solution for companies that require speed, efficiency, and long-term performance.
Why High Intensity Mixing Matters in Rotomolding
Unlike PVC or toner mixing applications that demand high levels of energy, rotomolding mixing requires less energy but still needs enough shear to achieve a homogeneous blend in a short time.
- Typical tip speed: 20 meters per second
- Mixing time: Polyethylene and pigments are dispersed within 3–5 minutes
- Result: Uniform color dispersion, smooth surfaces, and reliable end-product performance. This balance of efficiency and precision makes Reliance RFM Mixers a perfect fit for the rotomolding industry.
Key Features of Reliance RFM Rotomolding Mixers
Reliance manufactures Standard, Direct-Drive, and E-Series High Intensity Mixers to meet different production requirements and budgets. Each unit is designed with user-friendly technology and heavy-duty construction to withstand the demands of continuous production.
- Precision Dispersion: Delivers consistent pigment and resin blending
- Ensures homogeneous mixing with minimal energy use
Easy-Clean Design
- Smooth, polished surfaces reduce residue buildup
- Quick-clean features minimize downtime between batches
Engineered for Efficiency
- Robust assemblies and components maximize uptime
- Designed to reduce plant maintenance and extend service life
- Optimized tooling for consistent performance
Why Manufacturers Choose Reliance for Rotomolding Mixers
With decades of experience in industrial mixing systems, Reliance has become a trusted name in the rotational molding industry. Manufacturers rely on Reliance RFM Mixers for their ability to deliver fast 3–5 minute cycle times, durable construction built for high-volume use, and affordable designs tailored to specific production needs. Combined with user-friendly operation and minimal maintenance requirements, these mixers are engineered to maximize efficiency on every run.
From small-scale production facilities to large manufacturing plants, Reliance Rotomolding Mixers provide the precision, speed, and reliability needed to keep operations running smoothly. It’s why manufacturers around the world continue to choose Reliance as their partner for dependable mixing solutions.