sales@reliancemixers.com | 10707 Corporate Drive: Suite 100-H Stafford, Tx 77477

Since 1982 – Reliability in Every Batch

High Intensity Mixing for Superior Rubber Compound Quality

Complete Carbon Black Dispersion in Under 3 Minutes

Poor carbon black dispersion is the #1 cause of rubber part failure. Reliance High Intensity Mixers deliver the intensive mixing required for consistent compound performance in automotive, aerospace, and industrial applications.

High Intensity Mixer

Critical Performance Metrics

Carbon Black Dispersion:

  • Dispersion rating >8 on Cabot scale
  • No agglomerates >50 microns
  • Complete wetting in <3 minutes
  • 40% less energy than Banbury mixers

Compound Quality:

  • Scorch time variation <5%
  • Batch-to-batch consistency ±2%
  • Tensile strength variation <3%
  • Color consistency ΔE <0.5

High Intensity Mixer Advantages for Rubber

Explore how our High Intensity Mixer technology revolutionizes rubber compounding with superior dispersion and reduced cycle times.

Optimized Design Features:

  • Variable speed 200-1500 RPM
  • Temperature control preventing degradation
  • Specialized non-stick blade coatings
  • Discharge temperature controlled <120°C (248°F)
  • Quick cleaning between compounds

Materials Processed:

  • EPDM automotive compounds
  • Nitrile industrial formulations
  • Natural rubber masterbatches
  • Silicone specialty products
  • Fluoroelastomer compounds

Proven Results Automotive Tier 1 Supplier:

  • Product: EPDM door seal compound
  • Previous: 15-minute Banbury cycles
  • Result: 6-minute cycles
  • Dispersion improved from 6 to 9 (Cabot)
  • Scrap reduced from 3.2% to 0.8%
  • Annual savings: $340,000

Contact Our Experts:

Main

(281) 499-9926

Sales

sales@reliancemixers.com

Sales

deepak@reliancemixers.com

Visit Us

10707 Corporate Drive,
Suite 100-H, Stafford,
TX 77477

Since 1982 – Reliability in Every Batch