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High Intensity Mixers

High Intensity Mixers

High Intensity Mixers

High Intensity Mixers can be thought of as mixing that requires lots of energy and heat.  Typical tip speed of the mixing tools will be greater than 25 meters per second. Chemical reactions are generally achieved in such processes where fusion or absorption is essential. They can be used to create agglomerates and vacuum dry materials.  Reliance manufactured a Mixer for this kind of mixing need and requirement.

Reliance High Intensity Mixers

Reliance High Intensity Mixer come in our Standard, Direct-Drive, and budget-friendly E-Series designs. It is made with efficiency and user-friendliness in mind.  Assemblies and Components of Reliance High Intensity Mixers are engineered to maximize production and minimize downtime associated with a plant’s maintenance program.

Mixer Discharge

Reliance Mixer Discharge openings are designed for fast and efficient removal of material from the Mixer Bowl. The larger the opening, the faster the product discharges from the mixer bowl. As a result, Reliance High Intensity Mixer is supplied with up to 12″ discharge openings to shorten cycle times. In addition, the assemblies can be supplied with easy-clean features that facilitate fast turnarounds.

Reliance Colorants 800L High Intensity Mixer

High Intensity Mixer Lid

Our High Intensity Mixer Lids are flanged dished ends that are machined flat and supplied with a dome-shaped gasket. This gasket supplies a leak-proof seal with the top ring of the mixer bowl. These Mixer Lids are constructed out of Stainless Steel and can be mirror polished for easy cleaning. In addition, these can come in a Clam-Shell, Swivel, or Pivot / Tilt Design.

High Intensity Mixers Tools

High Intensity Mixer Tools of Reliance are specially designed to fluidize material and create a deep vortex flow pattern within the Mixer Bowl. Further, these are self-cleaning and are supplied with a wear-resistant coating to extend the life of the tool. Uniquely engineered tools can be provided along with this type of Reliance Mixer to suit your mixing and application needs.

Split Bowl - Toner High Intensity Mixer
Fixed PVC Mixer Deflector

Mixer Deflector

Reliance High Intensity Mixer Deflectors are designed to turn the material into the vortex of the mixer. By forcing the material back into the center of the Mixers’ Bowl, a highly homogenized end product can be achieved. In addition, the frictional heat generated within the bowl increases due to the forced impaction of particles.

Additionally, The deflectors can be mounted on the lid of this Mixer or can be welded or bolted from the sidewall of its bowl. Thus, Reliance sidewall deflectors can be adjustable or fixed.

High Intensity Mixer Bowl

High Intensity Mixer Bowls of Reliance are made out of a Stainless-Steel construction. In terms of cleaning and cross-contamination concerns, this Mixer Bowl is a specially engineered bowl that can be supplied in a two-piece design for applications and it can be made with or without a jacket.

To elongate the life of the Mixer Bowl, the lower third of the bowl can be coated with a wear-resistant coating. In addition, the bowl bottom can be made out of thicker material extending the natural life of the bowl material.

FM500L Mixer Spare Bowl
Reliance and Henschel Mixer Bearing Housing

Mixer Bearing Housings

Reliance High Intensity Mixer Bearing Housings are cast and precision machined. Bearings can be easily changed out and the bottom piece can be reassembled prior to start-up. Mixer Bearing Housing is made of a Two-Piece design which allows the bottom piece to be dropped without disassembling any of the major assemblies.

This Mixer Bearing Housing Units ranging from 500 to 2000L have a design that allows the Mixer Bowl to remain in place while the lower section of the bearing housing can be dropped down from below. On the other side, the 800-2000L units have a design that allows the Motor to remain in place while the lower section can be dropped. Down-Times are drastically reduced.